Splice and Tearout Detection

Splice Detection in Communication Papers

Splice Detector and Tearout Detector

SPLICE & TEAROUT DETECTION

TECHNOLOGY

Where the Science of Quality Assurance is still an Art!

This splice detection technologies proven performance reduces costs and downtime, ensures product quality, minimizes operator intervention and immediately responds to changing conditions.


SPECIFICATIONS
Defects Types Detected:	Splices Tearouts Web Breaks
Material Compatibility:	Papers Plastics Films Other Non-metallic Materials
Web Thickness:	0.175" (4.45 mm) Max.
Gap Width:	0.20" (5.08 mm)
Minimum Web Speed:	50 fpm (15.24 m/min)
Maximum Web Speed:	No Limit
Relay Alarm Outputs: Dry Output Contact Closures: Current Capacity at 110 VAC: Current Capacity at 220 VAC: Alarm On Period:	2 (Non-inductive) 0.1 Amp 0.05 Amp 1 Second
Electronic Alarm Output: Pulse Outputs: Voltage: Direction: Duration:	1 15 V (± 3 V) Positive Going 10 ms
Ambient Temperature:	40 to 160° F (4 to 70° C)
Dimensions:	4.5" X 4.5" X 12.0" (11.43 cm X 11.43 cm x 30.48 cm)
Power:	110/220/240 VAC 50/60 Hz Single Phase
Specifications are subject to change without notice. Note: If you web speed is less than 100 fpm, specialized circuitry may have to be applied. If you purchase this unit and it is found that specialized circuitry is required due to misinformation, all monies applicable will be charged, then applied as a credit for replacement of this standard unit with a specialized unit. Additional fees may be applied.

Cut Costs and Downtime: Cut downtime while preventing costly repairs to rolls, dies, and delicate production equipment used in web based material manufacturing and conversion processes with our state-of-the-art splice detection technology. Since this state-of-the-art splice detector treats the web material as a dielectric, immediate changes in material thickness due to splices (joints), tearouts, missing plies and web breaks in non-metallic material and conversion processes are instantly revealed. Installed along any convenient point in your web, our splice detector will alert production personnel at the earliest possible stage of your process (e.g., between the input roll and slitter bar).

Sheeter Web Inspection and Splice Detection

Guarantee Product Quality: With over 3000 installations worldwide, our splice detection technologies have been effectively applied to ensure delivered product quality on tens of thousands of materials, coated and non-coated such as papers, films, nonwovens, textiles, and tapes. Our splice detection technologies can be installed on many types of machinery including sheeters, on and off machine coaters, extrusion laminators, supercalenders, rotogravure and flexographic printing presses, holographic processes, textile and nonwoven machinery.

Minimize Operator Intervention: Both a signal contact closure and a signal digital pulse output are integrated with each splice detector for control or activation of peripheral equipment such as audio/visual alarms, counters, sorters, coating head applicators, corona treaters, spray marking systems and reject gate controls. This technology comes as a complete package measuring 4.5" x 4.5" x 12" (11.43cm x 11.43cm x 30.48cm) and has universal mounting holes in the base and the back. All our splice detection technologies can be combined with our own multicolor spray marking technology for completely unattended operation of your production equipment.

Sheeter Web Inspection and Splice Detection


Coater Installation	Sheeter Installation

Winder Installation	Slitter Installation

Respond to Varying Conditions: Our splice detection technologies are self calibrating and can monitor single to multiple webs of material simultaneously. No adjustments, settings or re-calibrations are required and our technology is completely unaffected by basis weight changes, coat weight changes, color and process manufacturing speeds. Our splice detectors automatically "Adjust Themselves" for up-to-the-minute process conditions. Special splicing tapes, colors or identification tags are not required and the operation is unaffected by printed material.