Where the Science of
Quality Assurance is still an Art!
TECHNICAL
SPECIFICATIONS
Edge Guide
Power:
+15VDC (± 10%)
Pneumatic
Linear Cylinder:
10 - 4,000 mm
Stroke
25 mm Piston Dia.
PPV: Pneumatic cushioning adjustable at both ends
Heavy-duty guide
positive-locking (slot) drive
double-acting op mode
IP65 Class
Framework:
6061 x 19.05mm
Aluminum
Web Auto
Track:
Yes
Web Break
Sensor:
Sensing Range:
Supply voltage:
Current consumption:
Output:
Emitting element:
0.1 to 2 m
Sensing Range
10 to 30 V DC RPP 10 % or less
55 mA or less
NPN/PNP
Infrared LED
Air:
2 - 8 bar
working pressure
Ambient
Temperature:
40 to 160° F (4
to 70° C)
Machine
Process Speed:
10,000 fpm
(3,048 m/min)
Dimensions:
Custom Made to
Process
Weight:
Based on
overall Project
Specifications are subject to change without notice.
Equipment Automation
Control:
The Model 4000
AutoTrack™
Control System was developed to facilitate the complete automation
control and inspection of our Edge Mount Splice Detection solutions.
In the past, customers were responsible for mounting our SDT
technology with the reliance that operational staff would, upon
deckle (web width) changes, adjust the SDT too the correct inspection
position. History
has shown that this function may be overlooked
allowing some roll production to be processed without splice
detection monitoring. The Model 4000 has taken this function away
from operational staff thus enabling complete automation of the
inspection and web material monitoring function. As a result,
no splice and/or tearout will get through to shipping. The
Model 4000 uses sophisticated technology to monitor the material edge
and track the material edge where wander may occur. The Model
4000 uses state-of-the-art web break detection and time delay sequencing
to ensure our SDT technologies are moved offline when needed and
back into correct inspection mode when required. No operational
intervention is required.
Monitor All Materials:
The sophisticated
electronic edge tracking sensors will monitor any material substrate
from clear plastics to opaque papers. The precision guides
which house the electronic tracking sensors are designed such that
they will act as web stabilization arms where product material may
have baggy edges or extreme web flutter thus eliminating the
possibility of any false signal from being generated. Operation
of the unit is completely automated and requires low voltage as its
primary power source thus reducing energy requirements and making
the overall process very efficient.
Automatically Adjust
To Changes:
The sensing arm will
automatically adjust to deckle changes and upon "edge finding" will
monitor and track the web throughout the process to ensure the
Splice Detection equipment is always within specification relative
to inspection location. Each sensing
head is self-compensating and self-aligning allowing the detector to
automatically adjust to changes in the type or caliper of web
material.
Precision
Rodless Cylinder
Environmentally Sound Enclosure
Precision
Machined Edge Guides
Custom
Designed for a Variety of Web Widths
Integrated
Control Enclosure
Smooth Low
Pressure Air Controls
Precise
Electronic Web Edge Sensing Technology
State of
the Art
Web Break
Sensor
Use with any
edge mounting inspection system:Our Model 4000 AutoTrack can be used with
any edge mount inspection device whether it is one of ours, a
competitor or something entirely different.
Thus, in cases where competitive sensors are applied, the Model 4000
AutoTrack
can be implemented to ensure proper sensor position is maintained on
or off line. Our state of the art web break sensor
positioned center of web is interconnected such that upon web breaks
or deckle changes the unit will automatically retract offline to
facilitate material threading procedures. Upon completion of
threading, the Model 4000 AutoTrack will move the inspection sensor into
correct inspection placement thus providing 24/7 performance while
eliminated human error, especially upon deckle changes.
AutoTrack™
Control Technology Applied to
our Model
1088 Sentinel and interfaced with our Model 1122 Reject
Gate Control Technology
AutoTrack™
Applied to our Model 1088 Sentinel Splice Detector
Technology
Call SDT:
Call us today to
discuss your web inspection applications and to learn more about the
industry's most complete line of web inspection related products.