Splice Detector on Metallized Laminates

FOIL SPLICE DETECTOR

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Where the Science of Quality Assurance is still an Art!

 

This splice detection technologies proven performance reduces costs and downtime, ensures product quality, minimizes operator intervention and immediately responds to changing conditions.

 

SPECIFICATIONS

Defects Types Detected:

Splices

Large Lumps

Large Hard Wrinkles

Material Compatibility:

Papers

Plastics

Films

Metallic Materials

Web Thickness:

500 micron thick maximum

Maximum Web Speed:

1,500 fpm (457 m/min)

Relay Alarm Outputs:

Dry Output Contact Closures:

Current Capacity at 110 VAC:

Current Capacity at 220 VAC:

Alarm On Period:

 

2 (Non-inductive)

0.1 Amp

0.05 Amp

1 Second

Electronic Alarm Output:

Pulse Outputs:

Voltage:

Direction:

Duration:

 

1

15 V (± 3 V)

Positive Going

10 ms

Ambient Temperature: 

40 to 160° F (4 to 70° C)

Dimensions:

6.0" X 11.63" X 4.5"

(15.24 cm X 29.53 cm x 15.24 cm)

Power:

110/220/240 VAC

50/60 Hz

Single Phase

Specifications are subject to change without notice.

 

Note: If you web speed is less than 100 fpm, specialized circuitry may have to be applied.  If you purchase this unit and it is found that specialized circuitry is required due to misinformation, all monies applicable will be charged, then applied as a credit for replacement of this standard unit with a specialized unit.  Additional fees may be applied.

Prevent Costly Repair:  MECHANICAL CORRECTION IS EASY; PRECISE SENSING, HOWEVER, IS NOT!

 

Defect detection...error sensing...must be quick, bold and precise.  Fast moving webs need nano-quick responses when defects call for correction, when process marks demand accurate signals.  When the web cries, "Do something!", your signal to the electro-mechanical correcting or process device needs to be instantaneous and accurate.  Our splice detector technology does exactly that!

 

Sheeter Web Inspection and Splice Detection

 

Ensure Product Quality:  Our Foil Splice Detector will help your company prevent costly repairs to rolls, dies, and sensitive production equipment used in web conversion manufacturing processes. This patent pending resistive based technology is designed to detect sudden changes in material thickness due to splices in metallized webs of material such as foil, holographic, food packaging, etc.  Our Splice Detector monitors a single web of metallized material to a total thickness of 500 microns on-line for the detection of splices.  It automatically adjusts itself to changes in product run thickness, type or caliper of material being monitored. Special splice markings are not required.

 

Sheeter Web Inspection and Splice Detection

 

Monitor Sensitive Metallized Webs:  Time Designed for center of web mounting, the Splice Detector eliminates the need for repositioning to accommodate changes in web width. It can be installed at any convenient position in the web's path to provide defect detection at the earliest possible stage of the process.  Both a signal contact closure and a signal digital pulse output are included with each Splice Detector for control or activation of audio/visual alarms, counters, sorters, and other types of processing equipment. The unit can also be combined with our multicolor spray marking or reject gate control technologies for completely unattended operation of your production equipment.

 

Achieve Unattended Operation:  The Splice Detector has been designed for operation under real world conditions found in many metallized lamination processes. It's performance has been proven over time in installations throughout the world. Expect stable and reliable operation of our Splice Detector in your production operations.  Our splice detector technology is compact, easy to install and plug and play.  Containe3d in a housing 6.0" x 11.63" x 4.5" (15.20cm x 29.50cm x 11.4cm), it can be powered by 120 or 240 VAC, 50/60 Hz, Single Phase.  Operating temperatures up to 85°C.  Additionally, since it uses dielectrics, it is the most effective web break sensing available and is not affected by dust, dirt or debris.  Whatever your mechanical correction, quality initiatives or control may be, our splice detector technology provides lightning fast recognition and triggering to get the job done right the first time!

 

Splice Detection in Holographic Material

Splice Detection in Film

Splice Detection on Metallized Food Packaging

Splice Detection on Film Packaging Material

Food Packaging

Film

Holographic

Laminates

 

Call SDT:  Call us today to discuss your web inspection application and to learn more about the industry's most diverse line of machine vision web inspection, hole detection, splice detection and control products.

 

 

Distributors of Splice Detection Technologies

 

Machine Vision, Web Inspection and Quality Assurance and Control for Italian Market

Machine Vision, Web Inspection and Quality Assurance and Control for South East Asian Market

Machine Vision, Web Inspection and Quality Assurance and Control for European Market

Machine Vision, Web Inspection and Quality Assurance and Control for China Market

Machine Vision, Web Inspection and Quality Assurance and Control for United Kingdom Market

Machine Vision, Web Inspection and Quality Assurance and Control for Egypt Market

Machine Vision, Web Inspection and Quality Assurance and Control for Korean Market

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China

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Splice Detector Technologies Partner Sites

 

Machine Vision, Hole Detection, Web Inspection and Quality Assurance and Control Technologies

Hole Detection Technologies

Web Inspection Technologies

Splice, Joint, Ply and Web Break Detection Technologies

rkbopto.com

hole-detection.com

webinspection.us

splicedetector.com

 

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